Cluster Tool-Compatible Die Unit for Flexible Manufacturing Cells (SEMI E54 Standard)

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Product Description

📊 Basic Information
Model NO.
Customized Products
Material
High-Speed Steel
Processing Method
Punching and Shearing Mould
Technics
Forming Die
Process Combination
Single-Process Mould
Manufacturing Tech
Automation Technology
Mold Cavity Tech
CNC Milling
Production Frequency
15 Seconds Each
Packaging Type
Wooden Box (Fumigation-Free)
Production Capacity
1,000,000 Units/Year
📦 Product Description

Cluster Tool-Compatible Die Unit for Flexible Manufacturing Cells (SEMI E54 Standard)

Die Unit 1
Die Unit 2
Category: Stamping Die
Precision Engineering:

Integrating laser-guided progressive dies (CMM ±0.003mm) with NanoArmor™ 8μm DLC coating (HV3800), this system maintains 0.8-1.2mm wall uniformity in 6063-T5/3003 alloy tubes across 10M+ cycles. AI-driven control dynamically adjusts 200-1200kN stamping force and monitors 23 parameters.

Core features include 15-min quick mold change (VDI 3323-2015), 30% energy efficiency gains, and multi-material adaptability for Φ8-25mm aluminum/copper/steel tubing.

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🏢 About Our Expertise
Factory Overview

We excel in crafting stamping automation equipment and precision stamping products. Our skilled engineering team is dedicated to excellence in mold design and manufacturing. We have achieved ISO9001, ISO14001, and IATF16949 certifications. Our range encompasses automotive air conditioning evaporators, radiators, condensers, and thermal management systems for new energy batteries.

Process 1
Process 2
Process 3
📜 Certificates & Honors
Certificates
🚚 Shipping & Logistics
Logistics
  • ✈️ DHL: 3-5 working days
  • ✈️ UPS/TNT: 5-7 working days
  • ✈️ FedEx: 7-9 working days
  • 🚢 Sea Freight: Depends on destination
❓ Frequently Asked Questions
Q1: What materials are your dies compatible with?
Our die units are designed for high versatility, compatible with 6063-T5/3003 alloy tubes, SUS304/C1220T alloys, and various aluminum, copper, and steel tubing.
Q2: What is the precision level of your stamping dies?
We utilize laser-guided progressive dies achieving a CMM precision of ±0.003mm, ensuring high consistency across millions of cycles.
Q3: How long does a mold change take?
The system supports a quick mold change in approximately 15 minutes, following VDI 3323-2015 standards for flexible manufacturing.
Q4: What certifications do your products hold?
Our manufacturing processes and products are certified under ISO9001, ISO14001, and IATF16949 quality management systems.
Q5: What is your annual production capacity?
We have a robust production capacity of up to 1,000,000 units per year for precision stamping components.
Q6: How are the molds packaged for international shipping?
All molds are securely packaged in fumigation-free wooden boxes to ensure safety and compliance during global transport.

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